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Universal Tool Trolley Precision Cutting System

800-524-1138                   www.tooltrolley.com

 

Using a Circular Saw on a UNIVERSAL TOOL TROLLEY

Circular Saw Trolley

The Universal Tool Trolley greatly improves control, accuracy and safety when using a Circular Saw. The Universal Tool Trolley is made of aluminum and anodized for a hard durable finish. A set of four self lubricated linear bearings guide the circular saw down the rigid duplex rail for a straight cut every time.

inserting zero-clearance insert inserted
C'saw Mounting Plate with Zero Clearance Insert The Zero-Clearance Insert for non-fraying cuts
Assembly of the trolley entails the attachment of four linear bearings and four cam-lock disks.  The Universal Tool Trolley bearings capture the tubular-shaped rail for smooth, non-binding cut.  Make a cut without looking at the cut-line;  just walk along side of the work piece as you make the cut.   Linear bearings
rail gage A translucent rail gage with a calibrated kerf cut defines precisely where the cut-line is for easy positioning of the rail on the work piece.  Slideable rail clamps secure the rail to the work piece for a very accurate cut.
The Universal Tool Trolley does not sacrifice depth of cut.  Using the direct mount method, the loss of depth of cut is only 1/8-inch.  Using the Circular Saw Mounting Plate, the loss of depth of cut is only 1/4-inch.  Compare the EZ Smart, which measures in at 1-inch loss of depth of cut.

loss of depth of cutEZ Smart loss of depth of cut

using slaidable rail clamps to extend the length of cut Slidable Rail Clamp
The Rail Clamp attaches to the work piece and separately to the rail enabling an extended cut.  Place a rail clamp at mid-point, cut to the end of the rail, stop the saw keeping the blade engaged in the work piece Remove the end clamp and loosen the horizontal L-bolt of the center clamp to allow the rail to slide through the center clamp and through the trolley bearings to extend the rail to the end of the cut-line.  Reattach the end clamp that was removed from the entrance side of the cut to the exiting side of the work piece
Attach clamp to floor or wall floor attachment of rail clamp
Rail Clamps can be directly mounted to any surface, such as a floor, wall, roof, deck, fence or any other surface that you intend to cut.  One of our customers uses six extensions to cut concrete surfaces using a concrete saw mounted on a trolley.

RIP, CROSSCUT & TRIM

ripping lengthwise
cutting a sheet of melamine
Ripping a sheet of Melamine couldn't be any easier.  No need to struggle with a heavy sheet goods on your table saw--lay the work piece on the floor or on a pair of saw horses and make the cut with ease.
trimming an edgethin sliceSizing a rough cut board
Trim the bottom of a door or cut a thin slice off the edge of your work piece or cut a straight edge on a piece of saw mill lumber.  Nothing could be easier.

ripping

Ripping

crosscutting

Cross Cutting

cutting a straight edge
sizing lumber
Cut straight edges on saw mill lumber and cut lumber to finished dimensions
Miter cut edge
miter cut with C'saw
Using a Miter Shuttle clamped across the edge of the work piece to cut the miter on the end of the rails and cutting the mating miters in the stile in preparation for the mortise to be cut
finished miter cuts
cut out waste material
Use a router to remove the waste material to the depth of the mitered rail end then remove the remaining beveled piece
finished cut
mating pieces
Finished mitered cut on the edge of the door stile -- Ready for mortising using a Mortise Shuttle and router Trolley Dry fitting the door stile and rail to check the fit of the pieces.  Edge shaping and cutting the groove for the raised panel still to be added.
10 door rails cut multiple tenons cut all together
Cutting multiple pieces is made easy. The shoulder cut on ten door rails was done with the Circular Saw Trolley in preparation for cutting the multiple tenons to final thickness.

Tool Trolleys simplify making duplicate pieces.  Whether making one or 100 pieces, they all come out the same.

The photo shows ten door rails with tenons machined to final thickness using the router trolley