Universal Tool Trolley with Zero-Clearance-Insert

The Universal Tool Trolley greatly improves control, accuracy and safety when using a Circular Saw. A set of four self lubricated linear bearings guide the circular saw down the rigid duplex rail for a straight cut every time.

The Circular Saw Mounting Plate simplifies attachment of a circular saw to the trolley and it retains the Zero-Clearance-Insert

The Zero-Clearance-Fit Carriage for carriage mounting of a circular saw for splinterless cuts.

Assembly of the trolley entails the attachment of four linear bearings and four cam-lock disks. The Universal Tool Trolley bearings capture the tubular-shaped rail for smooth, non-binding cut. Make a cut without looking at the cut-line; just walk along side of the work piece as you make the cut.

A translucent rail gage with a calibrated kerf line defines precisely where the cut-line is for easy positioning of the rail on the work piece. Slideable rail clamps secure the rail to the work piece for an accurate cut.

The Universal Tool Trolley does not sacrifice depth of cut. Using the direct mount method, the loss of depth of cut is only 1/4-inch. Using the Circular Saw Mounting Plate, the loss of depth of cut is only 1/2-inch.

using slaidable rail clamps to extend the length of cut

The Rail Clamp attaches to the work piece and separately to the rail enabling an extended cut. To make a cut that is longer than the rail, place a rail clamp at the front edge of the work piece and at a mid-point on the rail. Make a cut to the end of the rail. Stop the saw keeping the blade engaged in the work piece, remove the front clamp and loosen the horizontal L-bolt of the center clamp to allow the rail to slide through the center clamp and through the trolley bearings to extend the rail to the end of the cut-line. Reattach the end clamp that was removed from the entrance side of the cut to the exiting side of the work piece

Rail Clamps can be directly mounted to any surface, such as a floor, wall, roof, deck, fence or any other surface that you intend to cut. One of our customers uses six extensions to cut concrete surfaces using a concrete cutting saw mounted on a trolley.

Ripping a sheet of Melamine couldn't be any easier. No need to struggle with a heavy sheet goods on your table saw--lay the work piece on the floor or on a pair of saw horses and make the cut with ease.
RIP, CROSSCUT & TRIM


Trim the bottom of a door or cut a thin slice off the edge of your work piece or cut a straight edge on a piece of saw mill lumber. Nothing could be easier.
Ripping	Cross Cutting

Cut straight edges on saw mill lumber and cut lumber to finished dimensions

Using a Miter Shuttle clamped across the edge of the work piece to cut the miter on the end of the rails and cutting the mating miters in the stile in preparation for the mortise to be cut

Use a router to remove the waste material to the depth of the mitered rail end then remove the remaining beveled piece

Finished mitered cut on the edge of the door stile -- Ready for mortising using a Mortise Shuttle and router Trolley	Dry fitting the door stile and rail to check the fit of the pieces. Edge shaping and cutting the groove for the raised panel still to be added.

Cutting multiple pieces is made easy. The shoulder cut on ten door rails was done with the Circular Saw Trolley in preparation for cutting the multiple tenons to final thickness.	Tool Trolleys simplify making duplicate pieces. Whether making one or 100 pieces, they all come out the same. The photo shows ten door rails with tenons machined to final thickness using the router trolley
To view videos of the above operations and many more go to our Video Library web page
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Universal Tool Trolley with Zero-Clearance-Insert

RIP, CROSSCUT & TRIM